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Each
customer specifications are carefully transformed into a cost-efficient
reality. Every part we create is a representation of our overall dedication
to craftsmanship.
We specialise in developing rough forgings or machined
parts as per customer's specific requirements like drawings and materials.
Today we are fully equipped to meet any kind of requirements in Rough
Forgings and Finished Gears, Non- Gears and Axles.
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The Company is manufacturing around 1300 MT/ month of quality forgings,
gears and non-gears.
The range of non-gear items covers levers and linkages,
propeller shaft components,
con rods, chassis parts, Axles, shafts and pinions for various auto/non-auto
applications.
Forging’s process include closed die, upset
forging and drop forging to produce small metal component
parts for original equipment manufacturers (OEM).
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We have the
necessary equipment to finish, machine, and heat treat forged parts according
to the needs of our customers.
Our Quality Assurance department has the necessary equipment to perform
all standard testing.
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- 0.50 kgs -40 Kgs items covering
Gears, Non Gears, Levers and Linkages,
Axles Shafts, Crown Wheels, Bull Gears, Pinions, Spiders etc.
- Upsetters – Weight Range about
20 Kg. Gripping 75mm, Flange dia 225
mm
Production Facilities – Close Die
Forging, Upset Forging, Drop Forging
- Steel – Carbon and Alloy
- Standards – DIN / ANSI /
EN / ASTM / JIS etc.
- Belt drop Hammers – 10 nos
:0.75 tons to 3 tons
- Pneumatic Hammers – 3 nos
: 1 tons and 6 tons
- Screw Presses – 350 tons
- Upsetter – 4 inches
- Trimming Press – 100 Tons
to 500 Tons
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The company has its own design cell which uses CAD/CAM facilities and has
in house production of forging tools and dies which is accomplished by EDM
die sinking and composite die welding techniques.
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Our in –
house heat treatment capabilities enhance the total control over the manufacture
of quality forgings. The facilities are capable of the required operations
for our in house production, and fulfills various requirements for specific
heat treatment needs as per industry requirements.
The Operations include:
- Normalizing
- Hardening & Tempering
- ISO Thermal Annealing
- Stress relieving
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The post heat treatment operations comprise of Shots
Blasting, Straightening, Magnetic Particle Inspection, Coining, Grinding
& finishing /Painting /Rust preventive applications.
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Complete in – house facilities for raw material testing in fully equipped
metallurgical laboratory with micro hardness tester, spectro meter, Jominy
testing with mechanical and chemical analysis of steel.
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The Machine
shop is fully equipped for blank turning of forgings with CNC machines.
A Separate shop for production of Non gear items like Levers and Linkages
having number of milling & drilling mahines.
Fully equipped standard room having facilities for lead & profile testing,
gear rolling, profile projector, surface roughness tester, calibration equipments
etc.
In house tool room facility for making all types of Jigs, Fixtures and tool
dressing like resharpening of broaches, Hob cutter and Shaper cutters.
Fully computerized design and Drawing section to
provide support to manufacturing.
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Manufacturing
Capacity
Gears Max Diameter - 350 mm
Module – 1M to 6M
Axle Max Length - 1250 mm
Accuracy Level - DIN 8
Finished Axles – 120,000 Nos, Finished Gears – 360,000 No's
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The company has facilities for:
- Manufacturing Gears, Shafts, Axles
- In – house re-sharpening
of broach, hob and shaving cutters
- Induction hardening
- Broaching
- Hobbing
- Gear Shapers
- Gear Shavers
- Gas Carburizing
- Hardening & Tempering
- Grinding - Internal & External
- Sharpening and Inspection of cutting
tools
- Finished Blanks by CNC Turning Centers
- Copy Turning
- Facing and centering
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- Involute, lead and pitch error
- Runout and tooth thickness
- Tooth to tooth error
- Composite error
- Microstructure
- Hardness & Core Depth
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COPYRIGHT 2004 (C) HIM GROUP |
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